Water Innovations, Inc. specializes in Best-in-Class ion exchange water recycling systems for deionized water & highly-automated wastewater treatment equipment

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Ion Exchange Systems – Industrial Water Recycling

By Water Innovations Admin


At Water Innovations, Inc. we engineer solutions for wastewater treatment, closed loop water recycling and purification.  We utilize ion exchange to produce the highest quality water with the lowest waste volume. Our Best-In-Class ion exchange systems utilize Smart Regeneration Control (SRC) delivering precise regeneration chemistry feeds, controlled regeneration rinse volume and grain set-point automatic adjustment. Click on the video to learn more…

Water Innovations can be reached at sales@waterinnovations.net  or by telephone at 760.466.7583

Filed Under: Water Systems Tagged With: Basic Principles of Ion Exchange, deionized water, Industrial Water Recycling, Ion Exchange, Ion Exchange Process, ion exchange rinse water recycling, Ion Exchange Systems, Ion exchange Water Recycling, Ion exchange Water Recycling Treatment, Rinse water recycling, Rinsewater Recycling, Wastewater treatment, Water Deionizer

Water Innovations Facility Upgrade

By Water Innovations Admin

 Water Innovations Facility Upgrade

A few facility upgrades at Water Innovations worth mentioning this quarter at our San Diego 10,000 square foot facility. As we continue to hire a growing workforce across departments, and several years of our continued investment and growth. We have invested in an Electrostatic Precipitator, to use in our in-house paint both. This is a device that removes suspended dust particles from a gas or exhaust by applying a high-voltage electrostatic charge and collecting the particles on charged plates. Electrostatic spray painting is a method that can reduce problems with uneven coverage and overspray that result from using a regular spray painter. For us it will ensure complete surface coverage on our stainless steel HFX, CIX and WDI skids for superior corrosion resistance and equipment longevity.Another area we are investing in, is an upgrade to our media blast both and change in media type. We are moving from a more traditional garnet blast media to metallic media utilizing Clemco abrasive blast equipment. High-performance blast cleaning system produces a uniform surface texture, and creates a surface profile to increase bonding for our stainless steel HFX, CIX and WDI skid polyurethane coatings. This new equipment and process also gives us added health and safety benefits to our growing staff.

About Us: Water Innovations’ CIX complete ion exchange water recycling system is an integrated skid-mounted system engineered for closed-loop recycling of metal finishing rinses. This system is designed to produce deionized (DI) water at 75 percent cost savings and provide quality water with counter-current regeneration of packed-resin beds using feed-forward grain counting, as well as feedback based on outlet water conductivity and pH. These systems are designed with a multistage feed pump, duplex carbon and bag filters, duplex cation and anion exchangers and a DI water pump.

Water Innovations offers several water treatment technologies, unique in the industry, for virtually any water quality concern. Please contact us at 760-294-1888 or sales@waterinnovations.net

Water Innovations, CIX water recycling system

www.waterinnovations.net

Filed Under: Uncategorized Tagged With: Industrial Water Recycling, Ion Exchange, Ion exchange Water Recycling, Ion exchange Water Recycling Treatment, Ion exchange Water Treatment, Water Innovations

CIX1000S – Finishing World Feature

By Water Innovations Admin

As seen in:

 PF_Logo_Website

Finishing World Feature: Ion Exchange for Metal Finishing

Water Innovations’ Recycling System Saves on Deionized Water Costs

Posted on: 4/1/2016

This system is designed to produce deionized water at 75 percent cost savings.

FROM: Water Innovations

Water Innovations, CIX water recycling system

Water Innovations’ complete ion exchange water recycling system is an integrated skid-mounted system engineered for closed-loop recycling of metal finishing rinses. This system is designed to produce deionized (DI) water at 75 percent cost savings and provide quality water with counter-current regeneration of packed-resin beds using feed-forward grain counting, as well as feedback based on outlet water conductivity and pH. These systems are designed with a multistage feed pump, duplex carbon and bag filters, duplex cation and anion exchangers and a DI water pump.

www.waterinnovations.net

Filed Under: Uncategorized Tagged With: Industrial Water Recycling, Ion Exchange, Ion exchange Water Recycling, Ion exchange Water Recycling Treatment, Ion exchange Water Treatment, Water Innovations

Water Innovations Recent Feature

By Water Innovations Admin

Another “Bucket And Ladder” Operation, Foiled By The Line Vac

July 22, 2016 — Russ Bowman

Let me start by saying that EXAIR Corporation and Water innovations, Inc have nothing against buckets, or ladders. We use them both here for a variety of tasks, and are very satisfied with them. But when they’re used together…that’s where we’re going to take exception. And we’re not the only ones.

I had the pleasure of speaking to  CJ Ward an expert technician with Water innovations, a San Diego based company that provides world class water recycling equipment & services. They use our Model 140200 2″ NPT Threaded Aluminum Line Vacs to move bentonite clay (an amazingly versatile purification & absorption media) from 50 lb bags into a hopper. It is then dispersed into a holding tank of oily water, where it removes the pollutants and impurities, allowing for clean recycling.  And, since they no longer have to carry it up a ladder and pour it in, it’s also safer and more efficient.

Water Recycling
Water Recycling

EXAIR Corporation and Water innovations are committed to being proactive about the way we impact the environment. Our Sustainability Plan details the way we do this in regards to our responsible consumption of resources, our conscientious waste recycling measures, and the comprehensive impact of our products…everything from materials & design, to their efficient usage, to packaging. So, when our products are used in  application geared toward like-minded goals, it’s a win-win-win. For EXAIR, our customers, and the environment.

This is one of many ways that EXAIR’s diverse line of compressed air products are not only making processes more efficient, but making the world a better place through dedication to being “clean and green.”

www.waterinnovations.net

Filed Under: Internal, Uncategorized Tagged With: Industrial Water Recycling, Ion Exchange, Ion exchange Water Recycling, Ion exchange Water Recycling Treatment, Ion exchange Water Treatment, Water Innovations, water recycling

Rinse Water Monitoring and Process Design

By Water Innovations Admin

Kanegsberg_Web_0616For high-quality surface finishing, you must have a top-notch critical cleaning process. It is essential to remove oils, metalworking fluids and fluids used to prevent corrosion or other surface damage during storage. In the euphoria associated with finding a cleaning agent/cleaning chemistry that actually removes the soil without damaging the metal, it is easy to forget that once that cleaning agent has done its job, you typically have to remove it. The cleaning process is only as good as the rinse step. Inadequate or inefficient rinsing can be costly.

In monitoring rinse water, one issue is what the rinse water “looks like” after use when it is ready to be removed from the process tank. Another issue is water conservation. You have to adhere to environmental regulations covering when and how water can be released from the system. If you monitor, it may be possible to reduce water added to the rinse system, which can lead to cost savings. However, the focus for manufacturing is the quality of the rinse water that comes into contact with the part being rinsed, and the goal is to understand how water quality impacts product quality and performance. Monitoring is a tool, not an end in itself. Getting the right quality rinse water in contact with the part involves starting with optimal process design, overall process control, maintenance and employee training.

Consider a small cleaning system consisting of one wash tank containing an alkaline cleaner and three rinse tanks. The cleaning process consists of someone manually submerging the parts in each tank. In such small systems, one simple approach to monitoring rinse water quality is to check the pH. Too often, we find that the cleaning solution is, say, pH 9 and the final rinse tank is also pH 9. It may be that the parts are effectively being cleaned in three wash steps and zero rinse steps. Before setting up a rinse water monitoring program, perhaps process design is needed to manage carryover into the rinse tank and to establish rinse water quality. It can be truly illuminating to measure the pH of the incoming rinse water. The pH is considered a secondary standard by the EPA, and the listed range of pH for drinking water is 6.5–8.5.

Let’s review the pH scale, which is logarithmic, much like the Richter scale for earthquake measurement. A one-point difference on the Richter scale can make the difference between a gentle wake-up call and a colossal event. A one-point difference in pH can shake up your yield, and not necessarily in a good way. Some municipal water that is considered acceptable for drinking may be unacceptable in metal cleaning and metal surface prep. If you are using untreated tap water to rinse “fussy” alloys like brass, rinse water that starts out above pH 8 could contribute to surface quality problems. These problems can be magnified by even small amounts of cleaning agent residue.

Monitoring pH. Sometimes, we are told the pH is being monitored, but there are still problems. Assuming that the wrong pH rinse water is a cause of surface quality issues, the question arises as to how pH is determined. pH paper is relatively inexpensive and rapid. However, relying on pH paper to monitor process baths, even rinse baths, can provide a false sense of security. Interpreting color is subjective; some people are better at discriminating subtle differences in color than others. Also, as a rule of thumb, the fewer things there are in a mixture, the less detective work it takes to characterize that mixture. Rinse tanks are not necessarily simple; they may contain residue of metals, salts and metalworking fluids. “Fully formulated” cleaning agents have lots of “stuff,” like organic and inorganic chemicals, in them that often interfere with the pH paper, giving misleading results. Using a pH meter is more likely to give a “true” reading of the level of alkalinity of acidity.

Monitor the right thing. When monitoring rinse water, some manufacturers automatically assume that monitoring rinse water pH is the “be-all and end-all.” But knowing the pH may not be enough. What’s important to monitor depends on what is acceptable relative to the part being cleaned. Many aspects of rinse water can be monitored. Examples include total dissolved solids, oil level, conductivity or even a specific chemical or class of chemicals. Choosing the right thing to monitor means understanding product requirements.

 

Barbara Kanegsberg and Ed Kanegsberg Ph.D. are industrial product cleaning consultants with BFK Solutions LLC, and industry leaders in critical/precision and industrial product cleaning. For questions or to receive their newsletter, contact them at 310-349-3614 or info@bfksolutions.com.

Filed Under: Uncategorized Tagged With: Industrial Water Recycling, Ion Exchange, Ion exchange Water Recycling, Ion exchange Water Recycling Treatment, Ion exchange Water Treatment, Water Innovations

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