Water Innovations, Inc. specializes in Best-in-Class ion exchange water recycling systems for deionized water & highly-automated wastewater treatment equipment

  • Email
  • Facebook
  • LinkedIn
  • YouTube
  • Home
  • Products
    • Industrial Water Recycling
      • HFX – High Flow Ion Exchange
      • CIX – Complete Ion Exchange
    • Specialized Pretreatment
      • Cyanide Oxidation System
      • Chrome Reduction System
      • Macrolite Filtration Media
    • SIX – Metal Scavenging
    • In-a-Box Systems
      • BT-IaB – Batch Treatment
      • CT-IaB – Continuous Treatment
      • DI-IaB – Deionization
    • Automated Waste Treatment
      • Batch Wastewater Treatment Systems
      • Final Neutralization System
      • Chrome Reduction System
      • Cyanide Oxidation System
      • Continuous Wastewater Treatment Systems
    • Softening & Filtration
      • Hydrus & CP Softening
      • Hydrus & CP Filtration
      • RO – Reverse Osmosis
      • Macrolite Filtration Media
  • Services
    • Customer Service & Support
    • Equipment Finance
    • Controls Automation
  • Aqua Automation
  • Aqua Exchange
  • Our Company
    • About Us
    • Ask The Experts
    • Strategic Partnerships
    • Projects
  • Connect with Us
    • Request a Quote
    • Contact Us
    • Submit Your Question
  • Information
    • Product Literature
      • WDI – Water Deionization Systems
      • HFX – High Flow Ion Exchange Systems
      • CIX – Ion Exchange Water Recycling Systems
      • Metal Scavenging Systems
      • Softening & Filtration Systems
      • Wastewater Treatment System
    • Blog
    • Product Videos
    • Customer Site Videos

Wastewater Batch Treatment Systems

By Water Innovations Admin

Industrial Wastewater Treatment

In a batch treatment system, a volume of wastewater is gathered, treated by chemical / physical / biological means, and discharged. Storage Tanks accumulate waste often segregated as acid, alkaline, cyanide and hexavalent chrome-bearing which is transferred to a single cone-bottom Treatment Tank that’s from less than 1,000 up to 10,000-gallons depending upon the volume of waste per day and the number of daily treatments wanted.  System components include at a minimum a mixer for vigorous solution agitation; level & pH/ORP sensors to monitor the process; electric metering or air diaphragm pumps (depending upon the required volume) to add treatment chemicals; and flow control valves for influent, effluent, and sludge.

Highly – automated Batch Treatment and Continuous chemical treatment systems for metals precipitation, cyanide oxidation, chrome reduction, and suspended solids removal.

Water Innovations specializes in ion exchange (IX) systems for rinse recycling & deionized (DI) water. Our batch wastewater treatment systems complement our IX systems to treat regeneration waste and also process waste baths.  Designed for heavy-metals, O&G, BOD, and a wide variety of other wastewaters from many industrial metal finishing applications.  Our expert understanding of waste treatment chemicals ensures a well-designed and operating system.

For more information on Industrial Batch Treatment Systems call 760-466-7583 or email us at sales@waterinnovations.net 

Filed Under: Water Systems Tagged With: Acid waste tank, Alkaline water tank, Batch Treatment, BTS Batch Treatment, Filter Press, Industrial waste water treatment, Industrial wastewater, PCB Waste water Treatment, Recycle water treatnment, Rinse Water Treatment, Sludge Tank, waste water batch treatment, Wastewater treatment, Water Innovations

Waste Water Batch Treatment System

By Water Innovations Admin

Industrial Wastewater Treatment

Batch Treatment Systems (BTS) are intended for lower daily volumes of wastewater typically less than 10,000 gallons per day and designed to “batch” treat wastewater from start to finish at one time.

In a batch treatment system, a volume of wastewater is gathered, treated by chemical / physical / biological means, and discharged. Storage Tanks accumulate waste often segregated as acid, alkaline, cyanide and hexavalent chrome-bearing which is transferred to a single cone-bottom Treatment Tank that’s from less than 1,000 up to 10,000-gallons depending upon the volume of waste per day and the number of daily treatments wanted.  System components include at a minimum a mixer for vigorous solution agitation; level & pH/ORP sensors to monitor the process; electric metering or air diaphragm pumps (depending upon the required volume) to add treatment chemicals; and flow control valves for influent, effluent, and sludge.

 The treatment process and system components can be manually controlled by an operator for each process step, or highly-automated by the programmable automation controller executing operator-adjustable treatment set-points through a touch screen also providing electronic data-logging and archiving for regulatory compliance.

INDUSTRY APPLICATIONS

  • Metal Finishing & Plating
  • Electroplating
  • Printed Circuit Board
  • Paint & Finishing
  • Aerospace & Defense
  • Automotive & Transportation
  • Electronics
  • Semiconductor

FEATURES & BENEFITS

  • Standardized and pre-engineered
  • Modular and ready to install & use
  • Best-in-Class high quality components
  • Intuitive yet powerful operating control
  • Scalable based on pumps and tank sizes
  • 304-SS polyurethane-coated frames
  • Non-metallic tanks & bases for long-life
  • Schedule 80-PVC and true union valves

Batch Waste Treatment

Industrial Waste Treatment System

Batch Waste Treatment
Industrial Waste Treatment System Side View

Automation

  • Rockwell Automation software
  • Allen-Bradley Compactlogix PAC
  • Allen-Bradley Panelview Plus HMI
  • Allen-Bradley Components
  • Integrated HMI data-logging
  • Internet-based remote access

Standard Components

  • Separate acid & alkaline waste holding tanks
  • Cone-bottom reaction tank & gear-drive mixer
  • pH, ORP, & level process-control sensors
  • AOD or electronic chemical feed pumps
  • Supernate discharge ports & transfer pump
  • Sludge feed tank with auto pump control
  • Programmable Logic Control (PLC) automation
  • Touch Screen human-machine interface (HMI)

 Scalability

  • Holding Tank
  • Pump Skid
  • Controls
  • Chemical Feeds
  • Mechanical Mixers
Batch Waste Treatment
Industrial Batch Treatment Systems Top

Water Innovations specializes in ion exchange (IX) systems for rinse recycling & deionized (DI) water. Our batch wastewater treatment systems complement our IX systems to treat regeneration waste and also process waste baths.  Designed for heavy-metals, O&G, BOD, and a wide variety of other wastewaters from many industrial metal finishing applications.  Our expert understanding of waste treatment chemicals ensures a well-designed and operating system.

For more information on Industrial Batch Treatment Systems call 760-466-7583 or email us at sales@waterinnovations.net 

Filed Under: Water Systems Tagged With: Acid waste tank, Alkaline water tank, Batch Treatment, BTS Batch Treatment, Filter Press, Industrial waste water treatment, Industrial wastewater, PCB Waste water Treatment, Recycle water treatnment, Rinse Water Treatment, Sludge Tank, waste water batch treatment, Wastewater treatment, Water Innovations

Contact Us

About Us

Corporate Water Deionizer Systems

Recent Blog

  • Georg Fischer’s Next Generation Actuated 3-way Ball Valve
  • Staying Educated on Airline & Aerospace Finishing
  • SUR/FIN Presentation – “Process Rinses Recycling to Deionized Water for Surface Finishing Facilities”
  • 2nd Year Corporate Sponsor for Walk for Water
  • Newly Installed HFX75D ion exchange water recycling and integrated wastewater treatment system at Bristol Industries

Ask The Experts

Ask the Experts: Question and Answer (Deionized Water , Rinse Water Recycling … Read More

Quote Request

Connect with Us

Water Innovations, Inc. 350 Engel St.  Escondido, CA  92029 760-294-1888  

Water Innovations USA

Copyright © 2023 · Water Innovations, Inc. | 350 Engel St. Escondido, Ca 92029 | 760-294-1888